An optimized thermal energy management is a key factor especially in electric vehicles, as the cooling and heating needs of components and passengers within the car require high energy consumption. Greater efficiency can be achieved by managing and controlling properly the three systems that most affect energy usage: the e-powertrain thermal system, the battery thermal system and the cabin thermal system.
Marelli’s integrated Thermal Management Module modularizes water-cooled heat exchangers, such as the chiller or water-cooled condenser, with a smart valve arrangement. By using this combined valve, which manages up to 6 channel combinations, the iTMM efficiently connects the three systems, exploiting their synergies and sharing components, to obtain optimized energy management. This reduces the total system complexity, while ensuring ideal cooling of the electric powertrain, high safety and ultra-fast charging of the battery and an optimal thermal comfort within the cabin.
Another improvement enabled by the iTMM is the efficiency in severe weather conditions and at low temperatures, that allows the increase of the vehicle’s driving range up to 20%, when coupled with a heat pump system in winter conditions.