It enables small module designs with reduced component count for improved safety and electrification: high voltage interlocks, charging flaps, seatbelts, hood/trunk, gear tooth sensing, or brake-by-wire applications.
Central to the MLX92442 is its heavily integrated and miniaturized standard packaging. Compared to other inductive solutions, Melexis’s design innovates by fully integrating the coils and interface within the chip, removing the need for engineers to develop bulky PCB and coil solutions for their application.
The solution is available in through-hole VK packaging or surface-mount SOIC packaging. In either case, the supporting bill of materials (BOM) is reduced from 3 to 2 elements (target + IC/coils) compared to existing solutions, and this, combined with the foregoing magnets, helps to produce a more sustainable & safer design than existing sensors on the market.
Ensuring continued and reliable operation, the MLX92442 also includes reverse supply voltage, under-voltage, and thermal protection, as well as an advanced integrated self-diagnostic function with a dedicated safe mode.
Besides reducing the BOM component count, Melexis’ inductive solution helps to streamline development time. Both factory and end-of-line programming are supported, and the smart switch/latch operation is established by simply defining the applications’ shape and motion. In contrast to Hall effect solutions, magnetic simulation is not necessary, resulting in saved development time (next to BOM savings).
In terms of assembly design, the standard packaging and lack of magnets plus holder allows for simpler system integration. It streamlines the supply chain, with fewer elements helping to reduce both prototyping and production assembly time. This factor also helps to maintain mechanical tolerances in assemblies, as only the inductive sensor and conductive safety element need to be considered within air gaps up to 1.5 mm.
With industry standard two or three wire interfaces, a wide operating voltage of 3.5 V to 18 V, a working temperature window of -40°C to 150°C and ISO26262 ASIL A compliance, the MLX92442’s design considerations are minimal. Furthermore, for safety-critical applications requiring heterogeneous redundancy, the inductive technology provides a highly reliable option with minimal design requirements that can operate next to the Hall effect and mechanical solutions.
