The BMW Group is commencing production of its BMW iX5 Hydrogen model. Manufacture of the small-series hydrogen-powered vehicle is taking place in the pilot plant at its Munich Research and Innovation Centre (FIZ). The first ever Sports Activity Vehicle (SAV) featuring hydrogen fuel cell technology has already completed an intensive programme of testing under demanding conditions during the development phase and will now be used as a technology demonstrator for locally carbon-free mobility in selected regions from spring 2023.
BMW Group Plant Spartanburg in the USA supplies the base vehicles for the hydrogen model, which has been developed on the platform of the BMW X5. They are fitted with a new floor assembly in the pilot plant’s body shop that makes it possible to accommodate the two hydrogen tanks in the centre tunnel and under the rear seat unit. The model-specific 12V and 400V electrical systems, high-performance battery, electric motor and fuel cell are all integrated during the assembly stage, alongside standard production parts. Positioned in the rear axle area together with the high-performance battery, the electric motor is a product of the current, fifth-generation BMW eDrive technology also employed in battery electric and plug-in hybrid models from BMW. The fuel cell systems located under the bonnet of the BMW iX5 Hydrogen have been manufactured at BMW’s in-house competence centre for hydrogen in Garching to the north of Munich since August this year.
Numerous components are produced exclusively for the hydrogen-powered SAV, including some made at the Additive Manufacturing Campus – the BMW Group’s competence centre for 3D printing – which also forms part of the pilot plant. The BMW iX5 Hydrogen passes through all the customary stages of production, starting at the body shop then proceeding to the paint shop and assembly before ending with a final inspection of each individual vehicle. Following this, every vehicle undergoes a comprehensive operational check at the BMW Group’s test centre in Aschheim.
